Separation Equipment

Separation Equipment

Screen Separation Equipment

Providing screens that deliver high throughput and low maintenance, Wastech with its equipment Partner the CP Group, leads the industry with the most efficient screening technology for fractioning 2D and 3D materials and separating fines from recyclables.

CP’s R&D has developed a true non-wrapping design which is the newest technology in the industry. The newest design CP Anti Wrapping Screen uses High-Agitation discs and extra-large rotor shafts mitigate wrapping and reduce jamming; whilst the CP Auger has a series of cantilevered steel augers that do not wrap or jam, making the screens extremely low-maintenance and cost effective.

CPScreen

  • Automatically separates small fibres from containers, and 2D from 3D material.
  • Small screen openings minimise loss of small fibres to container line and maximise capture rate.
    Low maintenance, belt-driven screen that is resistant to jamming and wrapping.
  • High throughput.

 

NEWScreen

  • Automatically separates large fibre (ONP) from mixed paper, containers and debris.
    Patented rubber finger discs accurately size material for increased recovery rates.
  • Lowest disc cost per tonne of material.
  • Shaft and disc designed for reduced wrapping.
    High throughput.

 

OCCScreen

  • Effectively separates old corrugated cardboard (OCC) from other mixed fibre, containers and debris.
  • Discs specially engineered to have consistent spacing at all points to prevent jamming.
  • Aggressive rubber discs separate both by size and rigidity, allowing the screen to separate rigid chip from similar sized “soft” newspaper.

Glass Breaker Screen

  • Breaks and separates glass and fines
  • Lowest operating-cost screen with the longest lasting discs in the industry.
  • Opening size between discs do not change with time; minimises loss of aluminum and PET.
  • Minimises contaminants to dramatically improve marketability of other materials.

Scalping Screen

  • Size-separates material, allowing separation machines downstream of sizing screen to work more efficiently – small containers can be routed past ONP screens or large containers can be routed past eddy current separator.
  • Low maintenance screen with long lasting steel discs.

CP Auger Screen

  • Accurate separation of newsprint and large fibre from the material stream.
  • Oversized shaft circumference mitigates wrapping.
  • Simple design keeps total number of discs and use of rubber to a minimum.
  • Non-pinching motion eliminates jamming.
  • High amplitude design agitates containers away from paper.
  • Designed for safety: Foolproof lock out tag out mechanism with larger access door.
  • One-bolt discs are easy to change

Trommel Screen

  • Separates material by size and shape.
  • Processes up to 100 TPH of MSW, C&I, and C&D material, with bag opening option.
  • Increases system throughput capacity.
  • Heavy duty design and build.
  • Options for brush or air cleaning system.

CP LightsOut Air Separator

  • Cost-effective separation of light material from glass.
  • Low operating cost per tonne, no wear parts.
  • Turnkey equipment, ships ready to plug and play.
  • Separates light material such as film, fibre, and grit from glass.
  • Processes high volumes of material with surge protection.
  • No wear surfaces.
  • Separation chamber has no blockage points.
  • Easy to tune and adjust.
  • Quiet and no vibration
  • Throughput up to 30 TPH
CP Anti-Wrap Screen

CP Anti-Wrap Screen

  • Separation of newsprint and large fiber from materials stream, with third cut option
  • Oversized shaft circumference mitigates wrapping
  • Simple design keeps total number of discs and use of rubber to a minimum
  • Non-pinching motion eliminates jamming
  • High amplitude design agitates containers away from paper
  • Foolproof lock out tag out mechanism with larger access door
  • One-bolt discs are easy to change

Optical Sorting Technology

Wastech equipment partner, MSS, prides itself in providing automated optical sorting solutions to all sectors of the recycling and waste management industry.

With over 42 Years of Experience in Sensor-Based Sorting, MSS systems are proven to provide more efficient separation than any other optical sorters on the market. MSS develops its sensor hardware and software in-house and from the ground up, with total control over our products and technology.

Whether you are a processor and recycle of single-commodities such as plastics, paper, glass, wood, metals, and electronic scrap or if you are an operator of a facility for mixed materials such as single-stream, dual-stream, C&D, C&I, MSW, RDF, etc., Wastech and MSS have the solution for you, automatically!

Optical Sorting Technology - CIRRUS FiberMAX

CIRRUS FiberMAX

  • Near-Infrared (NIR) and color sensors included
  • Single-eject or dual-eject setup
  • Color touchscreen with remote Ethernet access
  • Language selection
  • Change recipes by the touch of a button
  • Continuous automated internal calibration
  • Software license never expires
  • 1,000 FPM (5m/sec) belt speeds
CIRRUS PlasticMAX - Screen Separation Equipment

CIRRUS PlasticMAX

  • Near-Infrared (NIR) and color sensors included
  • Detection options:
    -Over-the-belt
    -In flight with reflective reference
    -In flight over illuminated reference
  • Single-eject or dual-eject setup
  • Color touchscreen with remote Ethernet access
  • Language selection
  • Change recipes by the touch of a button
  • Continuous automated internal

L-VIS

  • Detection options:
    – Over-the-belt
    – In flight with reflective reference
    – In flight over illuminated reference
  • Single-eject configuration
  • Color touchscreen with remote Ethernet access
  • Language selection
  • Change recipes by the touch of a button
  • Continuous automated internal calibration

METALMiner

  • Single-eject configuration
  • Color touchscreen with remote Ethernet access
  • Language selection
  • Change recipes by the touch of a button
  • Continuous automated internal calibration
  • Software license never expires

Air Separation Equipment

Impact Air Systems provides a vast range of pneumatic conveying, dust control and material separation solutions throughout a wide variety of industries. Our products and systems provide convenient solutions for a number of waste extraction situations or recycling operations, making the process efficient and cost effective. Our service and maintenance division ensure the systems are always in full working order to keep your machine downtime at an absolute minimum.

Zigzag Classification Unit (ZCU) - Wastech Engineering

Zigzag Classification Unit (ZCU)

  • Ideally suited to 5-60mm material fraction
  • Dosing controlled via variable speed rotary valve
  • Fully adjustable air flow controls both via manual dampers and electronic fan speed controls
  • Outstanding results to significantly improve the cleanliness of material stream
  • Minimal loss of valuable recyclable material during cleaning operation
  • High material throughput capabilities
  • Suitable for a wide range of material applications, such as rigid plastics & glass recycling processes
  • Used in conjunction with the Impact range of material separators including rotary material separators

Air Drum Separator

  • Separation based on density and shape
  • High hourly throughput levels
  • Fully adjustable for optimum flexibility and versatility
  • Outstanding results to significantly improve the separation of the material stream
  • Few wear items, low maintenance and highly reliable
  • Compact design
  • Available in three standard sizes, 900mm, 1500mm and 2000mm

Airknife Separation

  • Improve the performance of downstream processes by removing unwanted contaminants
  • Significantly reduce manual sorting labour requirements and costs
  • Custom designed enclosures to suit a variety of airknife locations and wide range of material applications
  • Fully adjustable design for optimum performance
  • Low maintenance

Zig-Zag Density Separation

  • Ideally suited to 5-60mm material fraction
  • Dosing controlled via variable speed rotary valve
  • Fully adjustable air flow controls both via manual dampers and electronic fan speed controls
  • Outstanding results to significantly improve the cleanliness of material stream
  • Minimal loss of valuable recyclable material during cleaning operation
  • High material throughput capabilities
  • Suitable for a wide range of material applications, such as rigid plastics & glass recycling processes
  • Used in conjunction with the Impact range of material separators including rotary material separators

Film Vacuum System

  • Systems designed for poly wrap, films, plastic bags and packaging or whole plastic bottles
  • Multiple collection points can transport material back to single baler or storage bunker
  • Eliminates the need for duplicate storage bunkers
  • Ergonomically positioned for operator comfort and ease of access
  • High material throughput capabilities
  • Helps improve overall quality of other recyclables through removal of plastic contamination
  • Quiet closed loop operation
  • When working in conjunction with a baler/screw compactor can substantially reduce material volumes, storage space and transport costs
  • Also available without return air system

Pneumatic Transfer Lines

  • Incorporated into new builds or retrofitted to existing recycling operations
  • Range of different sizes available depending on material requirements
  • Increases floor space by being positioned at high level
  • Long conveying distances achievable

Dust Extraction Systems

  • Incorporated into new builds or retrofitted to existing recycling operations
  • Typically capture and remove dust from bag openers, screen, conveyer transfers, optical sorters, shredders and other dust producing operations
  • Greatly improved working environment, reducing fire risk and potentially reducing plant maintenance

Other Equipment

AMP Robotics

  • Higher Revenue
  • Lower Cost
  • Better Safety
  • Greater Efficiency
  • Improved Monitoring
  • Fast Implementation
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